Introduction | Features |
Principles | Classifications |
Engineering Data | Further Information |
Explanation of Terms | Troubleshooting |
Problem | Probable cause | Remedy | |
Mechanical failure | 1) The actuator does not operate. 2) The actuator does not return. 3) The actuator has been deformed. 4) The actuator is worn. 5) The actuator has been damaged. | The shape of the dog or cam is incorrect. | ・ Change the design of the dog or cam and smooth the contacting surface of the cam. ・ Scrutinize the suitability of the actuator. Make sure that the actuator does not bounce. |
The contacting surface of the dog or cam is rough. | |||
The actuator in use is not suitable. | |||
The operating direction of the actuator is not correct. | |||
The operation speed is excessively high. | ・ Attach a decelerating device or change the mounting position of the Switch. | ||
Excessive stroke. | ・ Change the stroke. | ||
The rubber or grease hardened due to low temperature. | ・ Use a cold-resistive switch. | ||
The accumulation of sludge, dust, or cuttings. | ・ Change to a drip-proof switch or one that provides a high degree of protection. ・ Use a protection cover and change the solvent and materials. | ||
Dissolution, expansion, or swelling damage to the rubber parts of the driving mechanism. | |||
There is a large deviation in operating position (with malfunctioning involved). | Damage to and wear and tear of the internal movable spring. | ・ Regularly inspect the Switch. ・ Use a better quality switch. ・ Tighten the mounting screws securely. Use a mounting board. | |
Wear and tear of the internal mechanism. | |||
The loosening of the mounting screws causing the position to be unstable. | |||
The terminal part wobbles. (The mold part has been deformed.) | Overheating due to a long soldering time. | ・ Solder the Switch quickly. ・ Change the lead wire according to the carry current and ratings. | |
The Switch has been connected to and pulled by thick lead wires with excessive force. | |||
High temperature or thermal shock resulted. | ・ Use a temperature-resistive switch or change mounting positions. | ||
Failures related to chemical or physical characteristics | Contact chattering | Vibration or shock is beyond the rated value. | ・ Attach an anti-vibration mechanism. ・ Attach a rubber circuit to the solenoid. ・ Increase the operating speed (with an accelerating mechanism). |
Shock has been generated from a device other than the Switch. | |||
Too-slow operating speed. | |||
Oil or water penetration | The sealing part has not been tightened sufficiently. | ・ Use a drip-proof or waterproof switch. ・ Use the correct connector and cable. (Use a sealed connector for sealed switches.) | |
The wrong connector has been selected and does not conform to the cable. | |||
The wrong switch has been selected. | |||
The terminal part is not molded. | |||
The Switch has been burnt or carbonated due to the penetration of dust or oil. | |||
Deterioration of the rubber part | The expansion and dissolution of the rubber caused by solvent or lubricating oil. | ・ Use an oil-resistant rubber or fluororesin bellows. ・ Use a weather-resistant rubber or protective cover. ・ Use a switch with a metal bellows protective cover. | |
Cracks due to direct sunlight or ozone. | |||
Damage to the rubber caused by scattered or heated cuttings. | |||
Corrosion (rusting or cracks) | The oxidation of metal parts resulted due to corrosive solvent or lubricating oil. | ・ Change the cutting oil or mounting position. ・ Use a crack-resistant material. | |
The Switch has been operated in a corrosive environment, near the sea, or on board a ship. | |||
The electrical deterioration of metal parts of the Switch resulted due to the ionization of cooling water or lubricating oil. | |||
The cracking of alloyed copper due to rapid changes in temperature. | |||
Failures related to electric characteristics | No actuation. No current breakage. Contact welding | Inductive interference in the DC circuit. | ・ Add an erasing circuit. |
Brown powder generated due to switching operations | ・ Use a switch with a special alloy contact or use a sealed switch. | ||
A short-circuit or contact weld due to contact migration. | ・ Reduce the switching frequency or use a switch with a large switching capacity. | ||
Contact weld due to an incorrectly connected power source. | ・ Change the circuit design. | ||
Foreign materials or oil penetrated into the contact area. | ・ Use a protective box. |