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Building Automation


Industrial Automation


Power Automation & Safety

Bangladesh Distributor

Lead Contents

Power Supplies

Introduction Features
Principles Classifications
Engineering Data Further Information
Explanation of Terms Troubleshooting

Related Contents

Primary Contents



Before Use

Purchase

External Appearance, Model, and Specifications

*For details, refer to External appearance and Model and specifications in the Check point column of the table of below.

Installation

Product Installation Conditions

*For details, refer to Installation conditions in the Check point column of the table of below.

Installation Location

*For details, refer to Installation location in the Check point column of the table of below.

Operating Environment (1)

*For details, refer to Operating environment in the Check point column of the table of below.

Operating Environment (2)

*For details, refer to Operating environment in the Check point column of the table of below.

Wiring

Input Voltage Selector Terminals

*For details, refer to Input voltage selector terminals in the Check point column of the table of below.

Input Terminals

*For details, refer to Input terminals in the Check point column of the table of below.

Terminal Wiring

*For details, refer to Terminal wiring in the Check point column of the table of below.

Series, Parallel, and ± Output Operation

*For details, refer to Series, parallel, and ± output operation in the Check point column of the table of below.

Read the operation manual provided with the Product, and check the following points, as applicable.

WhenCheck pointDetails
PurchasingExternal
appearance
After purchase, make sure that the product and packaging have no dents or marks.
Any internal damage may result in overvoltage depending on the location of the
damage.
(Stop using the product if dents, marks, or deformation is evident.)
Model and
specifications
Make sure that the input voltage, output voltage, and output current of the Power
Supply purchased meet the requirements.
(The I/O specifications are provided on the model label.)
InstallingInstallation
conditions
Be sure to use mounting screws of the specified length. Using longer screws may
cause damage to the PCB, or short-circuit the internal circuits.
Installation locationEnsure sufficient mounting space, taking heat dissipation into consideration.
Operating
environment
Make sure that the ambient temperature, and vibration in the installation
environment satisfy the specified levels for each product being used. (Be sure to
install the Power Supply as far as possible away from contactors, which will subject
the Power Supply to vibration and shock if it is located in their vicinity.)
Install the Power Supply in a location in which liquid or foreign particles will not
enter the Power Supply.
WiringInput voltage
selector terminals
Before turning ON the power, make sure that the voltage specifications are the
same as the voltage of the device.
The Power Supply is shipped with the input voltage selector terminals open (i.e.,
set to 200 VAC).
Input terminalsWire the Power Supply inputs correctly. Connecting the AC input wires to the
output terminals or voltage selector terminals will cause damage to the internal
circuits.
Terminal wiringDo not subject the terminals to excessive stress by using excessive force when
tightening the terminal screws. After tightening the screws to the specified
torque, make sure that none of the screws is loose.
Make sure that the end of the screwdriver used to tighten the screws does not
mark or damage the PCB or internal parts.
Connect the ground terminal to prevent electric shock.
Remote sensing
terminals
Check whether remote sensing is securely connected. If remote sensing is not to
be used, short-circuit using the short bar.
(At shipment, these terminals are short-circuited with the short bar.)
Remote control
terminals
Check whether the remote control terminals are securely connected. If remote
control is not to be used, short-circuit using the short bar. (At shipment, these
terminals are short-circuited with the short bar.)
Series, parallel, and
± output operation
Check whether series, parallel, or ±operation is supported.
Refer to the wiring information in this guide.
Adjusting the
output voltage
Output Voltage
Adjuster
Do not apply unnecessarily strong force on the Output Voltage Adjuster (V.ADJ).
Doing so may damage the V.ADJ.
Make sure that the end of the screwdriver used to adjust the setting does not
mark or damage the PCB.

Troubleshooting

Example 1: No Output or Delay in Output Turning ON

Turning ON for the First Time

Output Does Not Turn ON

*For details, refer to The output does not turn ON.in the Problem column of the table of below.

Delay in Output Turning ON

*For details, refer to An output delay occurs in the output turning ON. in the Problem column of the table of below.

During Operation

No Power Supply Output (Lightning Strike)

*For details, refer to Output from the Power Supply has stopped (lightning occurred) in the Problem column of the table of below.

No Power Supply Output
(Device Generating Strong, High-frequency Noise Nearby)

*For details, refer to Output from the Power Supply has stopped (close to source of strong, high-frequency noise). in the Problem column of the table of below.

Long-term Usage

No Power Supply Output (Fan Stopped)

*For details, refer to Output from the Power Supply has stopped (the fan has stopped). in the Problem column of the table of below.

Low Output Power

*For details, refer to The output drops. in the Problem column of the table of below.

Example 2: Unstable Output

During Operation

Unstable Output Voltage

*For details, refer to The output voltage is unstable. in the Problem column of the table of below.

Low Voltage Applied to Load

*For details, refer to The voltage applied to the load is low. in the Problem column of the table of below.

Long-term Usage

Unstable Output

*For details, refer to The output is unstable. in the Problem column of the table of below.

Low Output Power

*For details, refer to The output drops. in the Problem column of the table of below.

Be sure to check the following points if the Power Supply is not operating properly before requesting repairs.
If the Power Supply still does not operate normally, contact your OMRON representative.

LocationProblemDetailsCountermeasures
Dielectric
strength
inspection
The result of
dielectric strength
test is NG.
Impulse occurred damaging the
Power Supply when the dielectric
strength was applied or shut off
using a switch or other means.
Either gradually change the applied dielectric
strength using a variable resistor or apply voltage
at zero cross (applied from 0 V).
Dielectric strength has been
applied to the incorrect location.
The voltage value depends on the location at
which dielectric strength is applied. Test using the
dielectric strength value specific to each Power
Supply.
Turning
ON the
power for
the first
time
The output does
not turn ON.
(・ Output voltage
is low.
・ Output indicator
is not lit or dim.)
The overcurrent protection
function has been activated by the
startup current of the load that is
connected to the Power Supply,
even if the current was within the
Power Supply's capacity when
stationary.
Use inverse L overcurrent protection
characteristics or consider raising the Power
Supply's capacity by one rank.
The Power Supply's load has
exceeded the ratings, thereby
activating the overcurrent
protection function.
Select a Power Supply capacity that is sufficient
for the load current.
The Power Supply's outputs are
short-circuited.
Remove the cause of the output short-circuit.
A buzzing noise is
heard when the
input turns ON.
A buzzing noise can be heard
when turning ON the input of
models equipped with harmonic
current suppression circuits due
to the internal inrush current.
Models with harmonic current suppression circuits
generate a noise when the input is turned ON but
this is a transient noise that occurs until the
internal voltage is stabilized, and does not indicate
that any problem in the Power Supply.
An output delay
occurs in the
output turning ON.
If a capacitive load (capacitor) is
connected to the Power Supply's
load, the inrush current on the
load side will cause the output to
enter the protection range when
it turns ON.
If inrush current flows to the load, consider
selecting a capacity that allows for the inrush
current.
The output voltage
is high.
The adjuster setting is high.Adjust the output voltage using the Output Voltage
Adjuster (V.ADJ).
The output voltage
is high (caused
damage to the
load).
The damage to the internal parts
has prevented the feedback
control from performing properly.
The internal circuits are possibly damaged. Consult
your OMRON representative.
The output
indicator turns ON
but immediately
goes out.
The remote sensing terminals are
open.
When not using remote sensing, short-circuit
terminals +V and +S, and also terminals -V and -S.
The overvoltage protection function will operate,
so turn OFF the input power and then turn it back
ON again.
The internal control circuit has
malfunctioned, thereby activating
the overvoltage protection
function.
Turn OFF the input power and then turn it back ON
again. If the problem reoccurs, the internal circuits
are possibly damaged. Consult your OMRON
representative.
An electric shock
is felt when
touching the
Power Supply.
The casing may not be properly
grounded.
Connect the ground terminal to the ground.
The input breaker
is operating.
The external fuse
is broken.
The Power Supply's inrush current
has tripped the breaker.
Check the inrush current of each Power Supply
and check the specifications of the external fuse
and breaker.
(The inrush current of the Power Supply is several
times to several tens of times the normal current.)
The Power
Supply's fuse is
broken.
The internal circuit has short-
circuited due to wire clippings, or
other foreign particles, or
mounting screws.
The internal circuits are possibly damaged.
Consult your OMRON representative.
White smoke was
emitted from the
Power Supply.
The incorrect input power is being
applied.
The white smoke indicates the
vaporization of the electrolytic
fluid in the internal electrolytic
capacitor due to overvoltage.
Check the input points and input voltage of the
input Power Supply again. This problem indicates
that the internal circuits are damaged.
Replace the Power Supply.
There is no
output.
A load is connected to the remote
sensing terminals.
The output current cannot be received from the
remote sensing terminals +S and -S. Connect the
load lines to the output terminals +V and -V.
Alternatively, the overvoltage protection function
is operating, so turn OFF the input power and then
turn it ON again.
The remote control terminals are
open.
When not using remote control, short-circuit the
terminals +RC and -RC.
OperationThe Power
Supply's fuse is
broken.
Foreign particles, liquids,
condensation, or dust from the
operating environment has entered
the Power Supply and damaged
the internal circuits.
Many holes are provided on the Product to assist
with heat dissipation.
Therefore, do not install the product in an
environment where foreign particles, liquid, or
other substance can enter the Power Supply.
In this case, the internal circuits are damaged.
Replace the Power Supply.
The Power Supply
is generating high
heat.
The Power Supply's installation
space is too confined and does not
allow sufficient heat dissipation.
The Power Supply handles a large amount of
power, so heat generation occurs even with
normal use. Check the installation space, Power
Supply load, and ambient temperature again.
Particularly if the load current exceeds the ratings
for the Power Supply, change so that the load
current is within the ratings.
Continuing to use as is may damage the Power
Supply.
The Power Supply's load exceeds
the ratings.
The ambient temperature is too
high.
The Power Supply
is emitting a
noise.
The load has exceeded the ratings,
activating the overcurrent
protection circuit and the internal
oscillatory frequency is within
audible range.
When the protection circuit is operating, a
vibrating sound emitting from the Power Supply
may be audible. Even during normal operation,
slight sound is generated by the Power Supply
circuit due to the oscillator.
If the oscillating sound is too loud compared with
that of the same Power Supply, the internal
circuits may be damaged. Consult your OMRON
representative.
The connected
Sensor is always
ON.
The display on the
Digital Panel Meter
is erratic.
The analog sensor
data is erratic.
The connected Sensor has
malfunctioned due to noise from
the Power Supply (noise between
the outputs and ground).
The Power Supply has an internal oscillator that
generates noise even during normal operation.
Therefore, malfunction may result depending on
the Sensor used.
If the Sensor malfunctions, connect a film
capacitor with a capacitance of approximately 0.1
μF and a dielectric strength of 500 VDC minimum
between the output terminal (+V or -V) and the
ground terminal ().
Output from the
Power Supply has
stopped (lightning
occurred)
Overvoltage is being applied to the
Power Supply due to inductive
impulse from the lightning.
(Output may also have stopped
due to the overvoltage protection
function being activated.)
If overload protection is operating, turn OFF the
input power and then turn it back ON again. If the
output still does not recover, the internal
components are possibly damaged due to the
overvoltage. Replace the Power Supply.
The output voltage
is unstable.
Load fluctuation has activated the
overcurrent protection function.
Select a Power Supply capacity that takes the load
fluctuation into consideration so that the rated
output current will not be exceeded.
Sufficient load current cannot be
supplied due to low input voltage,
thereby activating the overcurrent
protection function.
Use an input voltage within the allowable range.
The voltage
applied to the load
is unstable.
The Power Supply's output voltage
has dropped due to the load's
inrush current.
If an inrush current is flowing to the load, consider
selecting a capacity that allows for the inrush
current.
The voltage
applied to the load
is low.
The load lines are either too thin
or too long, causing a voltage drop.
Use load lines with wire diameters that are suitable
for the rated output current.
Output from the
Power Supply has
stopped.
Surge or other overvoltage has
been applied externally (e.g., load)
to the output side, activating
overvoltage protection.
Add a varistor and diode to the source of the
surge, and make sure that overvoltage is not
applied to the Power Supply's outputs.
The incorrect input voltage
(applying 100 V when the setting
is 200 V) has been applied.
(If 100 V is applied when the
voltage is set to 200 V, although
damage will not occur
immediately, damage will occur if
use is continued.)
Make sure that the input voltage is the same as
the voltage set using the selector terminals.
The internal circuits may be damaged. Replace the
Power Supply.
Output from the
Power Supply has
stopped (close to
source of vibration
or shock).
Cracks have occurred in the
internal soldering due to vibration
in the operating environment,
preventing electrical conduction.
(The vibration and shock are
particularly close to the
contactor.)
If vibration occurs during operation, check the
installation location and reduce vibration or
consider inserting vibration-proof rubber between
the Power Supply and its mounting surface.
Output from the
Power Supply has
stopped (close to
source of strong,
high-frequency
noise).
Damage has occurred due to
impulse from the input line.
If impulse occurs in the input line, separate the
Power Supply's input line from the source of the
impulse. If separation is not possible, connect a
varistor either to the source of the noise or to
the Power Supply's input terminals.
Also incorporate a fuse that will provide protection
if the varistor is short-circuited and damaged.
Long-
term
use
Output from the
Power Supply has
stopped (the fan
has stopped).
The fan's life has expired,
preventing forced cooling, and the
internal temperature has risen
activating overheating protection.
Perform periodic maintenance on the forced
cooling fan and replace the fan promptly if any fault
in the fan is found.
The fan bearings have been worn
down due to the operating
environment (e.g., dust or dirt).
Perform periodic maintenance on the forced
cooling fan and make sure that there is no dust or
dirt present in the operating environment.
The output is
unstable.
The terminals have become loose.Retighten the terminals to the specified torque.
The output drops.The life of the internal
components has expired.
The service life of the Power Supply's built-in
electrolytic capacitor depends on the ambient
temperature and load rate, and its structural life
depends on the operating environment (vibration,
shock).
Replace the Power Supply together with other
Power Supplies that were purchased at the same
time.
Ripple noise has
increased.